Natural Dyes:
Where Chemistry Meets
History and Art

Benjmin Z. Huelskamp

Student Projects, Pigments/Dyes/Binders

Introduction

The science and practice of dyeing involves in most cases synthetic dyes being applied in acid baths to various different types of fabrics while submerged in an acid bath. In natural dyeing fabric is mordants (has mordants applied to it) then is submerged in a bath of dye and salt. The mordant and the salt serve A) to hold the type of dye and B) to give each dye its unique color on the fabric.

Purpose

            The purpose of this project is to determine the effects of aluminum potassium sulfate (AlKSO4), cupric sulfate (CuSO4), and stannous chloride (SnCl2) on dyeing with madder and cochineal. The three chemicals are all mordants which aide in the coloration and dye fixation of natural dyeing. 

Factors

Supplies

Madder root (above) and dried cochineal (below)

Above: Diagram of cochineal bugs, female (left) and male (right)

Below: Cochineal bugs on a cactus ready to be harvested

Background

History of Dyeing

            The use of naturally occurring elements and dyes dates back to at least 30000BC when burial mounds were tinted with red ochre and to 15000BC when mineral dyes/pigments were used to produce cave paintings. While the actual date for the first textile dyeing is unknown, textile work began in Mexico around 5000BC; some of the dyes used at this period stayed in use until the beginning of the twentieth century. The earliest known dyeing utilizing complicated procedures dates to around 3000BC in India, where dye production became the most advanced of the ancient world due in large part to close access to dyes, mordants, cotton, and a relatively large work force to handle the dyeing process. Dyeing however was prevalent elsewhere during ancient history. The Phoenicians, for instance, established a Tyrian purple dye factory in Tyre around 1500BC. On the European continent the Venetians and the Tuscans were hailed as the leading dyers well into the sixteenth century. The textile guilds of the medieval era kept much of their knowledge secret and rarely wrote anything down. The oldest surviving dye manual dates from the sixteenth century in Germany followed by the influential Plichto published by the Venetian dyer Rosetti in 1548. The end of mass natural dyeing began in 1856 when English chemist William Henry Perkin accidentally discovered mauve. Indigo, however, has remained in constant use.

History of Madder

            Madder (Rubia tinctorum) is a weak stalk plant mainly cultivated in the Netherlands, France, Turkey, Belgium, Germany, Italy, and North and South America. The stalks optimally contain 1.9 percent of the dyestuffs and the overall quality of the dye depends on the soil in which the madder was grown, with the finest quality coming from calcareous soil. Dye extracted from madder produces no lasting effect unless the fabric has first been treated with a mordant; for madder this was usually pure alum. Madder is first referenced around 3000BC in India’s Indus River Valley; the Greek physician Herodotus noted its use in Greece in 450BC; the Jewish Talmud allowed for the production of madder for personal use only; and Pliny the Elder noted that madder was used in Roman dyeing facilities. In the seventh century AD madder use was first recorded at the Abbey of Saint Denis near Paris and in the late eighth century madder was ordered grown on Charlemagne’s land. By the late fifteenth century the town of Goes in the Netherlands had the most advanced madder producing facilities in Europe. It would be nearly 1624 until madder made its way to Britain and this was only by way of France where madder had become a largely dominant agricultural venture. Historically, the most popular color produced by madder was Turkey Red which was developed in India and exported via Western European merchants to mainland Europe. The first actual European operation producing Turkey Red was founded by the French at Rouen with the aide of Greek workers in 1747. During the early nineteenth century a French export of madder totaled nearly £1,200,000 ($2,400,000), but in 1869 alizarin, the synthetic alternative to madder, was introduced devastating the madder industry.

History of Cochineal

            The first use of the cochineal bugs as dye was by the Mayan and Aztec peoples. In the Aztec empire cities paid an annual tribute of bags of cochineal dye. When the colonization of Mexico got under way, cochineal became the second most profitable export after silver. Soon Spain held a monopoly on the highly desired dye, but this also created a hardship for the British textile industry at the time. In 1777, a Frenchman snuck cactus pads bearing live cochineal bugs into Haiti from whence they were shipped to France, Portugal, and their respective colonies. In the middle of the 19th century the synthetic dye alizarin also began to replace cochineal in the dyeing market. In recent years cochineal has begun to be used as a natural, “artificial” dye in commercial foods given that it is nontoxic.   

Hypothesis

            Cochineal: The NaCl swatches will remain unchanged while the other three swatches will be varying shades of red.

            Madder: Again the NaCl swatches will remain unchanged, the SnCl2 and the CuSO4 swatches will form a brown color, and the AlKSO4 swatches will produce a reddish brown.        

Procedure

Preparing the Fabric Swatches

  1. Immerse all swatches in a beaker of distilled water
  2. In Beaker 1, dissolve 2 teaspoons of copper sulfate in 300mL of water
  3. In Beaker 2, dissolve 2 teaspoons of potassium aluminum sulfate in 300mL of water
  4. In Beaker 3, dissolve 2 teaspoons of stannous chloride in 300mL of water
  5. Bring the solutions to a boil
  6. Allow each solution to simmer for twenty minutes
  7. Add four swatches to each beaker and boil for thirty minutes
  8. Remove the swatches and store them in a damp place until dyeing

Extracting the Dye

  1. Grind any large pieces of dye
  2. Add three teaspoons of each dye to 100mL of water
  3. Bring the mixture to a boil and allow to boil for thirty minutes
  4. Strain the mixture to remove any remains of solid matter
  5. Put the remaining liquid into a dropper bottle until use
  6. Repeat steps 1-6 for the second dye

Dyeing the Fabric

  1. Prepare four beakers each with 150mL of water in it
  2. In Beaker 1 put 2mL of sodium chloride, 1mL (36 drops) of madder extract, and 1 unmordanted swatch
  3. In Beaker 2 put 2mL of sodium chloride, 1mL (36 drops) of madder extract, and 1 swatch mordanted in copper sulfate   
  4. In Beaker 3 put 2mL of sodium chloride, 1mL (36 drops) of madder extract, and 1 swatch mordanted in potassium aluminum sulfate  
  5. In Beaker 4 put 2mL of sodium chloride, 1mL (36 drops) of madder extract, and 1 swatch mordanted in stannous chloride
  6. Bring the beakers to a boil and allow them to boil for one hour (or whenever the dye is exhausted)
  7. During the boiling stir regularly
  8. When one hour is up (or when the dye is exhausted) remove the beakers from the heat and allow to cool for twenty minutes
  9. Once cool run the swatches under cold water and allow them time to completely dry
  10. Once dry test each sample with the colorimeter
  11. Repeat steps 1-10 for a second trial with madder
  12. Repeat steps 1-11 with cochineal.

Observations and Data

Mordanting

  • Submerged fabric in RO water
  • Used 250mL of H2O in the beakers
  • When mordant mixed with H2O:

SnCl2: cloudy; milky appearance
CuSO4: turned blue
AlKSO4: clear and colorless

  • While waiting for the H2O to boil the power went out
  • At 1038 decided to start again the next day
  • At 1430 decided to start again the same day
  • Waiting for the H2O to boil (1450)
  • Started 20 minute timer at 1515
  • Hot plate setting at 250ºC (1523)
  • Put fabric in the beakers at 1530
  • Decreased hot plate setting to 200ºC at 1533
  • All beakers simmering at 1530
  • Swatches removed after 30 minutes (1602)
  • Put swatches in damp bags

Extracting the Dye

  • Boiled 100mL of water in two beakers (1320)
  • Inserted 3 teaspoons of dye into each beaker; the water turned red
  • At 1328 the madder boiled over
  • Started timer at 1330 for 30 minutes
  • Cochineal bugs throughout the mixture (1332)
  • Madder root floating near the top of the water; requires constant stirring (1332)
  • Madder becoming a paste, may need more water (133230)
  • Added 20mL of RO water to madder (1325)
  • Bottom of the cochineal stir stick dyed red, while the madder’s stir stick is only showing a hint of red (1340)
  • Turned off the heat at 1400

Dyeing with Cochineal

  • Added 100mL H2O to each beaker
  • Added 2mL NaCl to each beaker
  • Added 1mL (36 drops) dye to each beaker
  • When the SnCl2 swatch was added the dye changed to orange
  • When the CuSO4 swatch was added the dye turned violet
  • Started clock at 1346
  • At 1350 swirling bubbles appeared in the SnCl2
  • At 1403 lowered the hot plate setting to 275ºC
  • At 1409 dye beginning to exhaust
  • At 1419 there is:

95mL H2O in SnCl2
90mL H2O in NaCl
100ml H2O in AlKSO4
95mL H2O in CuSO4

  • At 1420 returned H2O contents to 100mL
  • At 1431 there is 90mL H2O in all the beakers
  • Returned all beakers to 100mL at 1435
  • Removed swatches from dye at 1446

Dyeing with Madder

  • Added 100mL H2O, NaCl, and 1mL dye to each beaker
  • Dye in H2O produced a honey color
  • SnCl2 swatch changed H2O to orange
  • At 1520 set hot plate to 350ºC
  • At 1522 lowered hot plate setting to 300ºC
  • Began dyeing at 1523
  • Matter forming in the SnCl2
  • At 1527 SnCl2 became cloudy
  • Decided to mix a new batch of madder at 1537
  • Began a new batch of madder at 1543 (with 5 teaspoons of madder root in 100mL of water
  • Dyeing is only producing a tint on the fabric (1545)
  • Decreased hot plate setting to 275ºC at 1546
  • H2O levels in beakers at 1559:

NaCl: 70mL
SnCl2: 80mL
AlKSO4: 80mL
CuSO4: 80mL

  • Returned water levels to 100mL at 1604
  • Finished madder at 1617
  • Finished dyeing at 1620

 

Dyeing with Cochineal II

  • Created the mixtures
  • Initial results the same as Trial 1
  • Began dyeing at 0941
  • On AlKSO4 and SnCl2 the dye is already well affixed at 0945
  • Decreased hot plate temperature to 300ºC at 0950
  • No swirling bubbles in SnCl2 (0955)
  • At 1007 the water levels in all the beakers was 90mL
  • Returned water levels to 100mL (1011)
  • SnCl2 began to exhaust at 1013
  • All beakers at 90mL H2O at 1024
  • Returned water levels to 100mL (1026)
  • All beakers at 90mL H2O (1031)
  • Reduced hot plate setting to 275ºC (1031)
  • Returned H2O levels to 100mL
  • Stopped dyeing at 1037 (after 55 minutes dyeing)

Dyeing with Madder II

  • Yesterday made too little madder dye, started more now (1331)
  • Began dyeing at 1437
  • All water is honey yellow/brown
  • Hot plate setting at 400ºC (1439)
  • All water levels at 90mL (1443)
  • Returned water levels to 100mL (1445)
  • Lowered hot plate setting to 375ºC (1445)
  • At 1450, water level in SnCl2 at 90mL and in AlKSO4 at 80mL
  • Returned water levels to 100mL (1453)
  • All beakers at 90mL (1457)
  • Lowered hot plate setting to 325ºC (1458)
  • Returned water levels to 100mL (1500)
  • All water levels at 90mL (1510)
  • Raised hot plate setting to 350ºC
  • Returned water levels to 100mL (1512)
  • All water levels at 90mL (1517)
  • Returned water levels to 100mL (1518)
  • Water level in AlKSO4 at 90mL (1523)
  • Returned water levels to 100mL
  • Water level in NaCl at 90mL (1526)
  • Returned water level to 100mL (1527)
  • Stopped dyeing at 1532

     L*a*b Values

Cochineal: NaCl (left) and SnCl2 (left)

Cochineal: AlKSO4 (left) and CuSO4 (righ)

Madder: SnCl2 (left) and NaCl (right)

Madder: CuSO4 (left) and AlKSO4 (right)

Cochineal Trial I

NaCl (1)

L: 75.09
a: 4.22
b: 6.39

NaCl (2)

L: 66.17
a: 15.97
b: 2.28

SnCl2

L: 45.75
a: 47.20
b: 24.92

AlKSO4

L: 43.57
a: 21.96
b: -9.60

CuSO4

L: 58.59
a: 6.53
b: -1.32

Cochineal Trial II

NaCl (1)

L: 64.57
a: 17.62
b: 2.15

NaCl (2)

L: 71.62
a: 9.37
b: 4.53

SnCl2

L: 40.30
a: 49.88
b: 26.20

AlKSO4

L: 41.84
a: 22.76
b: -9.86

CuSO4

L: 56.95
a: 8.52
b: -1.74

Madder Trial I

NaCl

L: 75.61
a: 2.99
b: 13.48

SnCl2

L: 75.61
a: 1.27
b: 23.00

AlKSO4

L: 74.81
a: 3.77
b: 15.46

CuSO4

L: 75.02
a: 1.06
b: 12.85

Madder Trial II

NaCl

L: 75.71
a: 1.12
b: 14.63

SnCl2

L: 67.18
a: 10.98
b: 28.41

AlKSO4

L: 72.18
a: 8.32
b: 15.73

CuSO4

L: 73.91
a: 1.98
b: 13.21

Analysis of L*a*b values and physical results

Cochineal

NaCl (1-1)

Due to an unknown circumstance both trials with the NaCl and cochineal produced swatches with two different colors. The values put it near the origin with a relatively neutral “a” and “b” values (4.22 and 6.39). The hue swings far to 75.09 giving it a greenish cast.

NaCl (1-2)

These values put the second color about 16 units away from the origin, but very close to the x-axis. The appearance of the swatch has a reddish cast, but computer-generated images show more a green cast for these values. This second color was much more to the red with an “a” value of 15.97 almost 12 units more than NaCl (1-1)’s value of 4.22. The hue is also largely different as here the “L” value is 66.17 while it is 75.09 in the NaCl (1-1).

NaCl (2-1)

This sample most mirrors the NaCl (1-2) in appearance and values with changes of only 2 units on the “L” and “a” values and no change on the “b” value. Again it is quite a bit off the other parts of the swatch.

NaCl (2-2)

This sample mirrors the NaCl (1-1) in appearance and values, but with higher “a” and “b” values and a lower “L” value. It is unclear what A) caused the different colors on each swatch and B) what caused such varying colors in each trial.

SnCl2 (1)

The values place this sample in the first quadrant with a large amount of red (R = 179) and equal amounts of green and blue (G = 69). Of the four samples of NaCl, the average “a” value was 11.80, therefore this sample’s “a” value was nearly 36 units more. 

SnCl2 (2)

By far this sample produced the best red coming very close to the red used by the British during the Revolutionary War. With values of R = 164, B = 50, and G = 45, there is do doubt that red is dominant. The L*a*b values put it well into the first quadrant.

AlKSO4 (1)

This sample was more to the violet shades with values that put it in the fourth quadrant. The dominant color is red (R = 123) with blue as a close second (B = 111). The “a” value was again higher than the “a” is NaCl, but was 26 units lower than the SnCl2. The “b” value in this sample was the lowest yet at -9.60.

 

 

AlKSO4 (2)

This sample was a deep violet with the lowest “b” value (b = -9.86) of any of the samples. The two samples were very close in regard to their L*a*b values and similar in regards to their RGB values, but in this sample the RGB values are lower.

CuSO4 (1)

This sample was a paler violet with values in the fourth quadrant. The “L” value was higher than the SnCl2 and CuSO4, and the “b” value was higher than the AlSO4, but the “a” value was lower than the AlKSO4. There was no truly dominant color with the RGB values within several units of each other.  

CuSO4 (2)

This sample was a lighter shade of purple than the AlKSO4 with the “L” values to prove it (this sample had L = 56.95). With regards to the RGB values, the red is still dominant (R = 142), but surprising there is a fair amount of green (G = 122). 

Madder

NaCl (1)

The values put it near the origin and the physical appearance is of a flesh tone (about the same as the original fabric). The RGB values are all relatively high given the position of the point near the origin. 

NaCl (2)

This sample was slightly higher up from the origin (28 units up) and had a more dominant red value on the RGB scale
(R = 202). As far as appearances go the two NaCl samples do not appear to be far different.

SnCl2 (1)

This sample was only slightly different from the two NaCl samples with RGB values of R = 200 and G = 178. The L*a*b values put the point 23 units up from the origin.  

SnCl2 (2)

This sample was by far the best produced with the madder as it was a duller orange-yellow. The values put it solidly in the first quadrant and the RGB values demonstrated a strong red dominance (R = 192) while green and blue were lower (G = 146 and
B = 104). This color is the best representation of successful madder dyeing among my samples.

AlKSO4 (1)

This sample again returns to what became a normal pattern among the madder-dyed swatches, the retention of the original fabric color with hints of a flesh tone. In comparison to the NaCl samples it showed both higher “a” and “b” values, but inconclusive changes in values on the RGB scale.   

AlKSO4 (2)

This sample exhibited a hue just slightly darker than the NaCl (2) sample with “L” and “a” values being higher than the AlKSO4 (1). In respect to the RGB values the red was dominant (R = 196) with green as a close second (G = 162).

CuSO4 (1)

This sample demonstrated values very similar to the NaCl (1) sample meaning that little or no dye affixed to the swatch. Red was still dominant with green as the usual second.  

CuSO4 (2)

This sample was almost completely the same as the CuSO4 (1) in L*a*b and RGB values. Even in physical appearance there is no discernable difference.

Conclusions

Cochineal: The cochineal produced a very good red on the SnCl2 swatch; this red is within a close margin of error to that used in 18th British uniforms and was actually a bit more brilliant than the duller Turkey red used mainly in the western areas of the British colonies at the same period. Surprisingly the AlKSO4 and the CuSO4 produced two shades of violet. The AlKSO4 violet reminded me of colors in royal vestments from this same time period.

Madder: From the stand point of my hypothesis the madder was a complete and utter failure. Some sources stated that the madder should have produced a brown or dull orange, but with the exception of the SnCl2 (2) swatch, none even came close. The original swatches were off white and most remained very close to this color even after dyeing. Some of the minimal dyeing that occurred produced colors mirroring the color of the lapels of the regimental coats of George Washington’s personal guards. These similarities however seem to only be coincidences rather than by the use of historical methods.

Changes: In my original proposal I stated that I would use Brazil wood as well, however due to cost and time I chose to use only two dyes. Another major difference is that I chose to mordant the fabric before putting them in the dye baths; this came from additional research into proper natural dyeing. Several different measurements (ie. mL of water) were changed on a case by case basis as I worked in the lab, but these changes were applied to the entire experiment to retain the original set of variables.   

Links

Earth Hues Natural Dyes http://www.earthues.com/ (source of the madder and cochineal used in this experiment)

Other References

Liles, J. N. The Art and Craft of Natural Dyeing: Traditional Recipes for Modern Use. 1990
Roberts, George A. F. and Wood, Frances A. “Chapter 15: Natural Fibers and Dyes.” The Cultural History of Plants. 2005.
“Cochineal.” Wikipedia. Retrieved from http://en.wikipedia.org/wiki/Cochineal on 30 April 2007.
“Red Scales in the Sunset.” The University of California at Los Angeles. Retrived from http://www.botgard.ucla.edu/html/botanytextbooks/economicbotany/Cochineal/index.html on 30 April 2007.

Acknowledgements

A warm and hearty thanks to:

Stuart Leonard for both handling the ordering of the cochineal and madder and putting up with all my stupid questions.

Carol LeBaron for entertaining my questions on dyeing before I had even really started researching what would become my project.